Behind the Scenes: A Day in Our Wallpaper Factory

8:00 AM – Start of the Workday & Raw Material Inspection

The factory comes to life as workers clock in and prepare for the day's production schedule. The first task? Checking raw materials, including:
✔ Wallpaper base materials – Non-woven fabrics, vinyl, or textile backings.
✔ Inks and pigments – High-quality, fade-resistant, and eco-friendly.
✔ Adhesives and coatings – Ensuring wallpapers stick well and resist moisture.

🔹 Key Process: Every batch of materials undergoes strict quality control to maintain consistent performance and appearance.

9:00 AM – Printing Process Begins

With materials inspected, production lines start printing wallpapers. Depending on the design, we use two main techniques:

A. Rotary Screen Printing

✔ Uses engraved rollers to apply layers of ink.
✔ Ideal for embossed and textured wallpapers.
✔ Produces deep, vibrant colors with rich effects.

B. Digital Printing

✔ Prints high-resolution images directly onto wallpaper.
✔ Faster production with customization options.
✔ Uses eco-friendly, water-based inks with minimal waste.

🔹 Key Process: Skilled operators continuously monitor color accuracy and print quality to ensure flawless results.

10:30 AM – Texture & Embossing

For luxury and decorative wallpapers, embossing adds depth and texture:
✔ Heat embossing – Heated rollers imprint raised patterns.
✔ Flocking – Applies fine fibers for a velvet-like finish.
✔ Metallic foiling – Adds gold, silver, or pearlescent effects.

🔹 Key Process: Embossing must align perfectly with the printed pattern for a seamless look.

12:30 PM – Lunch Break

After a busy morning, employees take a well-deserved lunch break.

14:30 PM – Drying and Curing

Wallpapers now pass through industrial dryers or UV curing machines. This step ensures:
✔ Strong ink adhesion—preventing smudging and fading.
✔ Water resistance and durability—especially for washable wallpapers.
✔ Flexibility for easy rolling and packaging.

🔹 Key Process: Drying time is precisely controlled to prevent cracks, wrinkles, or defects.

15:00 PM – Quality Inspection and Cutting

Before wallpapers are packaged, quality control specialists inspect each roll:
✔ Color matching – Comparing samples to ensure consistency.
✔ Texture uniformity – Checking for defects in embossed patterns.
✔ Seam alignment – Ensuring patterns match perfectly between strips.

Once approved, wallpapers are cut into standard or custom sizes:
✔ 10m x 53cm (standard roll size).
✔ Custom mural panels for unique wall designs.

🔹 Key Process: High-speed cutters ensure precise, clean edges without damage.

16:30 PM – Packaging & Labeling

Each wallpaper roll is:
✔ Wrapped in protective plastic to prevent dust and moisture damage.
✔ Labeled with batch numbers for quality tracking.
✔ Packed into cartons for bulk shipping or direct customer orders.

🔹 Key Process: Automated machines ensure accurate packing and order fulfillment.

17:30 PM – Warehouse & Shipping

Orders are sorted and prepared for delivery:
✔ Bulk orders are loaded onto pallets for international export.
✔ Smaller, custom orders are packed for local or e-commerce shipments.

🔹 Key Process: Our logistics team ensures on-time delivery with proper handling.

18:00 PM – End of the Workday & Equipment Maintenance

As the shift ends, machines are:
✔ Cleaned and calibrated for the next production run.
✔ Lubricated and maintained to prevent downtime.

🔹 Key Process: Regular maintenance ensures smooth production and high efficiency.

Conclusion: The Art & Science of Wallpaper Manufacturing

Behind every wallpaper roll is a carefully controlled production process that blends technology, craftsmanship, and strict quality control. From design printing to embossing, drying, cutting, and packaging, every step ensures high-quality, visually stunning wallpaper for homes and businesses worldwide. Welcome to our factory and enjoy a wonderful day with Vivawalls!